Refractory Batch Mixers

Refractory Batch Mixers
Refractory Batch Mixers

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At DustMASTER® Enviro Systems, we offer a full line of refractory mixers that are designed to hold up to the most extreme industrial environments. Available refractory mixers include our flagship Turbin Mixer XL series as well as horizontal shaft paddle mixers and planetary mixers with motors ranging from 7.5 hp up to 100 hp. Batch style mixers are available with batch capacities from 3 to 54 cubic feet, with a maximum batch weight of 8,000 lbs. All components from the paddles and mixing shafts to the V-belt drive system are constructed of rugged materials and designed for maximum durability. The mixer body is lined with abrasion resistant steel to increase equipment life.

Multiple options are available, providing the ability to completely customize mixers to specific applications. Options include, but are not limited to, motor starters and electrical overloads, dust tight covers and integrated bag openers, and multiple safety systems. Lead times average 4 to 6 weeks for a standalone mixer and 8 to 10 weeks for a complete custom mixing system. Mixing systems can be designed for mixing dry, semi-dry, and low moisture castable refractory materials. For more information about our refractory mixers, see the table below, or contact directly.

Portfolio

Refractory Mixer Capabilities:

Types
Turbin Mixer XL
Horizontal Shaft Paddle Mixer
Planetary Mixer
Features
Versatility
Speed
Clean Discharge
Reliability
Reduced Maintenance
High Volume Design
Fast Mixing Cycle
Easy Access for Loading and Maintenance
Heavy Duty Design and Construction
Power
7.5 to 100 HP
Batch Capacity
3 to 54 ft3
Weight Capacity
550 to 8,000 lbs.
Components
Mixer
Paddles
Replaceable Shaft Wear Plates
Air Operated Discharge Door/Gate
Outboard Drive Motor
Transmission
V-Belt Drive System
Self-Contained Power Panel
Water System
Options
Motor Starter
Heater Overloads
Fuses
Lockable Electrical Disconnect Switch
Transformer
110 V Outlets
Meter
Water Tank
Control
Wired and Plumbed
Open Mesh Cover with Bag Breaker
Steel Dust-Tight Cover with Safety Interlocks
Mixing Systems
Batch Mixers
Custom Systems
Material Handling Equipment
Batch Plants
Conditioning
Function
Refractory Mixing
Services
Design
Engineer
Manufacture
Retrofit
Materials Processed
Dry
Semi-Dry
Low Moisture Castable Refractory Materials
System Materials
Carbon Steel
Stainless
Paddle Materials
Ni-Hard 55 (Rockwell “C” Hardness)
Lining
Abrasion Resistant (AR) Steel
Finish
Corrosion Resistant Coatings
Enamel Painting
Length
Varies depending on size of mixer
Height
Varies depending on size of mixer
Depth
Varies depending on size of mixer
Weight
Varies depending on size of mixer
Voltage
230 V
460 V
Phase
3
Frequency
50 to 60 Hz
Inspection
Shop
Welding
Assembly
Testing
Leak
Run-In
Factory Acceptance
Material Test
Mixing
Moisture
Strength Analysis
Quality
Welding Certificates
Inspection Sheets
Production Volume
Prototype to Multiple Units
Lead Time
8 to 10 weeks (System)
4 to 6 weeks (Mixer)

Additional Information

Industry Focus
Cement Mills
Foundries
General Industry
Municipal Waste Facilities
Paper Manufacturing Plants
Steel Mills
Utilities
Environmental
Industrial
Power Plants
Landfills
Refractory
Biomass Waste Conditioning
Industry Standards
American Foundry Society (AFS)
Lignite Energy Council
Portland Cement Association (PCA)
PRB Coal Users Group
ACAA
EPA
AWS Certified
DWG File Formats
Pro-E
AutoCAD

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