Built on more than 30 years of providing solutions for customers in a range of industries, the powerful DustMASTER® pug mill continuous mixing systems offer cost-effective mixing for wet or dry materials. The dual shafts in this system operate independently, with a separate motor, V-belt, and gear reducer composition for sequential starting. The bolt-on paddle tips are composed of abrasion resistant cast Ni-Hard, able to thoroughly process granular and heavy materials such as aggregate. We offer a variety of pug mill models including the 50P, 125P, 250P, and 400P with available capacities ranging from 50 to 400 tons per hour, and dual motor ranges of 10 to 30 hp.

For customers with existing pug mill systems and evolving process needs, we are able to convert current production over to the modern and proven results of pan style batch system methods. This cost-effective replacement strategy is available for all levels of dust and waste management needs.

FEATURES

Mixer top access doors
Mixer top access doors
Mixer interlock controls protect personnel from exposure to moving parts
Mixer interlock controls protect personnel from exposure to moving parts
Access doors in open position
Access doors in open position
Access door limit switches
Access door limit switches
Guarded mixer drive area
Guarded mixer drive area
Separate drive motors and gearboxes to allow sequential starting
Separate drive motors and gearboxes to allow sequential starting
Cast Ni-Hard mixing paddles resist abrasion and are easily replaceable
Cast Ni-Hard mixing paddles resist abrasion and are easily replaceable
Water header with spray nozzles
Water header with spray nozzles
Air purge shaft seals prevent material leakage
Air purge shaft seals prevent material leakage

PRODUCT DETAILS

Mixing Trough
  • 3/8” thick trough wall
  • 1/2” thick end plates
Liners
  • Abrasion resistant trough liners
  • All are replaceable, bolted segments
Shaft Assembly
  • Cast Ni-Hard mixing paddles
  • Replaceable wear guards for shaft
  • Sealed, self-aligning pillow block bearings
  • Lubrication cup with visual level indicator and spring-operated feeder for proper lubrication
Shaft Seals
  • Air Purge shaft seals
  • Split construction for field servicing
  • Air regulator at each seal location
Drivetrain
  • Dual shaft mounted reducers
  • Belt-driven input
  • Electric drive motors
Discharge Door
  • Located at outlet end of the mixing trough
  • Flanged outlet with discharge chute
Mixer Cover
  • Steel top cover lid
  • Inlet flange
  • Hinged access doors along length of mixer
  • Doors include ‘doors closed’ interlock switches
  • Doors and top cover are gasketed for dust containment
Paint
  • One color, high grade machinery enamel
  • Baghouse dust residue
  • Bottom ash
  • Cupola dust
  • Heavy metals and iron oxides
  • Fly ash
  • Foundry sand
  • Hazardous and non-hazardous wastes
  • Medical waste
  • Municipal incinerator waste
  • Economizer ash
  • Waste to energy

WE’VE GOT YOU COVERED.

For pricing on our products and services, please request a quote.